Embossing machine for metal
The XINNUO XN-EB1250 is a premier heavy-duty production line engineered for the continuous embossing of diamond and checker patterns on metal coils up to 1250mm wide. Built on a rigid 350-type frame, this system is specifically calibrated for material thicknesses ranging from 1.0mm to 2.0mm. It integrates a professional 15-roller leveling unit (7 over 8 configuration) with 115mm solid shafts to ensure absolute material flatness before the embossing stage. With its massive 350mm diameter precision-engraved rollers and 15kW high-torque drive, the XN-EB1250 delivers deep, uniform textures required for high-quality anti-slip flooring and industrial cladding.
Product Overview
The XN-EB1250 industrial embossing line provides a high-performance solution for manufacturers of architectural and industrial safety materials. By combining a 1250mm working width with a powerful dual-stage leveling and embossing process, the machine ensures that the final product is not only deeply textured but also free from internal material tension. The reinforced 80mm middle plate structure and 350mm shafts are designed to handle 2.0mm steel with ease, maintaining consistent pattern geometry across the entire sheet surface.
Main Features
- Professional 1250mm Capacity: Wide-format design suitable for standard 1219mm (4ft) and 1250mm industrial coils.
- 15-Roller Integrated Leveler: Features a 7-over-8 leveling configuration with Φ115mm solid shafts to eliminate coil set and ensure a perfectly flat input for the embossing unit.
- Massive 350mm Embossing Shafts: Oversized patterned rollers provide the mechanical advantage and pressure distribution needed for crisp, well-defined embossing on 1.0-2.0mm plate.
- Ultra-Rigid 350 Frame: The heavy-duty 350-type steel chassis serves as a vibration-free platform, ensuring pattern consistency and machine longevity under high loads.
- High-Thickness Capability: Specifically engineered for the 1.0mm to 2.0mm range, ideal for durable anti-skid floor plates and heavy decorative cladding.
- Reinforced 80mm Middle Plates: Provides maximum structural support for the embossing rollers, preventing mechanical deflection during heavy-duty operation.
Technical Specifications
- Model: XN-EB1250
- Max Material Width: 1250 mm
- Material Thickness Range: 1.0 mm – 2.0 mm
- Main Frame Structure: 350-type heavy-duty steel
- Leveling Section: 15 rollers (7 Upper / 8 Lower)
- Leveling Shaft Diameter: Φ115 mm (Solid 40Cr)
- Leveling Middle Plate: 30 mm
- Embossing Shaft Diameter: Φ350 mm (Solid patterned)
- Embossing Middle Plate: 80 mm
- Main Motor Power: 15 kW
- Hydraulic Pump Power: 5.5 kW
- Suitable Material: Galvanized Steel, Aluminum, Cold Rolled Steel
- Voltage: 380V/50HZ/3PH (Customizable)
Machine Configuration
Passive/Hydraulic Decoiler: High-capacity uncoiler for heavy steel coils.
XN-15-1250 Leveler: 15-roller precision leveling unit with Φ115mm shafts and 30mm plates.
Heavy-Duty Embossing Stand: Featuring Φ350mm patterned rollers and 80mm reinforced plates.
5.5kW Hydraulic Station: For gap adjustment and pressure management of the embossing rollers.
PLC Automation Cabinet: Centralized control of speed, quantity, and line synchronization.
Transmission System: Heavy-duty chain and gearbox drive powered by a 15kW motor.
Applications
Industrial Flooring: Heavy-duty anti-slip plates for warehouses, factories, and truck beds.
Construction Safety: Stair treads, walkways, and safety platforms.
Architectural Cladding: Large-format embossed panels for building exteriors and elevator interiors.
Agricultural: Specialized slip-resistant surfaces for livestock facilities and heavy machinery.
Production Process
Coil Loading (up to 1250mm) → 15-Roller Precision Leveling → 350mm High-Pressure Embossing → (Optional) Cut-to-Length → Finished XN-Patterned Sheet.
Why Choose XN-EB1250
The XINNUO XN-EB1250 stands out for its exceptional rigidity and precision. While standard machines often struggle with 2.0mm thickness at a 1250mm width, our 350mm shaft architecture and 15-roller leveler ensure that the sheet remains perfectly flat while receiving a deep, permanent texture. It is a true industrial machine built for high-volume, reliable output.
FAQ
Q: What is the maximum thickness this machine can handle? A: The XN-EB1250 is optimized for materials between 1.0mm and 2.0mm thick.
Q: Can it handle 1250mm wide coils? A: Yes, the rollers and leveling system are specifically designed to process standard industrial coils up to a maximum width of 1250mm.
Q: Is the embossed pattern customizable? A: Yes, we provide standard diamond and checker patterns, but we can also manufacture custom rollers for stucco, leather-grain, or specific architectural designs.
Q: Why does it need a 15-roller leveler? A: Large sheets often carry internal stresses from the coiling process. The 15-roller leveler (7 over 8) relaxes the metal before embossing, preventing "buckling" or "oil-canning" in the final product.
Note: Parameters are based on the XN-EB1250 standard heavy-duty configuration. Please contact XINNUO for custom voltage or pattern requirements.
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